Each year, new customers come to Tab Tech for one primary reason : To get benefit and take an advantage from the leader in tooling industry can offer. Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Tab Tech’s formula for success starts with the use of the highest quality tool steel from the world’s finest suppliers… and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.
Advance Tablet Tooling
Use of latest software system coupled with the our expert design engineers, allows both simple and complex designs to be rapidly developed and processed ensuring complete repeatability and accuracy.
Quality is an integral part of our manufacturing system. We at TabTech endeavor to satisfy the quality requisites of our clients. Extensive efforts are taken to achieve high standards of quality tooling for trouble free and accurate compression of tablets.
- Tooling manufactured goes through online inspection and acute quality control tests which enables us to produce zero defect tooling.
- Tip to body undercut is done on VMC for shape tooling keeping chamfer uniform throughout resulting in the tip getting uniform strength & optimum life.
- Use of special polishing compound on punch tips which enhances the tip finish resulting in distinct finish of the compressed tablets.
- All operations are carried out on CNC MACHINES for perfection & acute control in dimensions.
- Working length & Cup Depth are controlled within tolerance as per TSM/EURO NORMS resulting in uniformity of tablets.
- Mastercam is used for efficient designs & accurate programming for producing precision tools.
Types of Coatings and Treatments:
Hard Chrome Plating, Plasma Nitriding, Cryogenic Treatment, Electro less Nickel, Tin Coating, PVD CRN Coating (Single, Multi & Nano)
Currently, we are manufacturing following different type dies punches tooling like…………
Regular Shape – Round, Small, Medium & Big DS/Capsule, Oval,
Geometric Shape – Square, Rectangular, Rohmus, Benzine, Triangular,
Irregular / Odd Shape – Animal, Diamond, Almond, Heart, Flower & any other Special Shape
Core Rod Arrangement– for the POLO shape tablet
And, we are able to manufacture & supply dies punches for the the………
Safety of tablets
- Dust Groove with Dust Groove
- Punch Polishing Kit
As per the customer’s requirement, we are also manufacturing Dies & Punches with the Dust Groove and supplying he same with Dust Cap/Dust Cover for the safety of Tablets.
Granule contamination during the tabletting process can cause costly manufacturing problems. ‘Black Spots’ on tablets resulting in high numbers of rejected tablets, increased wear of punch guides and tightening of upper punches can result in excessive machine down time and high maintenance costs.
Sealed grove punch die sets are designed to prevent guide way and tablet contamination during the tablet compression process, a vast improvement over traditional dust caps used in the pharmaceutical, confectionery and allied industries.
Fully documented inspection reports are produced at all steps of manufacturing of the Tools, which confirm that your order has been inspected and is in accordance with the contract conditions.