TAB II is the High Speed Double Sided Rotary Tablet Press Machine (TABPRESS II, GMP model – 37 Stn. “D”, 45 Stn. “B”, 55 Stn. “BB” & 61 Stn. “BB”) is ideally suited for projects that require the higher output to cater to large scale batch production needs. Built-in compliance with the cGMP standards, it is optimally designed for all kinds of pharmaceutical companies. Also optionally it comes with a force feeder attachment which helps to ensure higher weight consistency for the tablets&The Rotary Force Feeders are bottom driven and can be easily removed & clean is very fast & easier. Machines with an electromagnetic clutch that makes it easier to carry out the operations.

TAB II is the High Speed Double Sided Rotary Tablet Press Machine has got an internal helical gear ring as well as a pinion drive which can facilitate the smooth and efficient running of the machine. Additionally, the main motor is supported by an ACVF Drive and the feeder motors are backed by an ACVF Drive. The operational team can set all the tablet parameters i.e. weight, thickness & pressure from outside the tableting zone.

All Machine are useful for the……….

  • Pharma& Non-Pharma Industry (Charcoal, Carbon, Iron, Ferrous & Non-Ferrous Tablet)
  • Ayurvedic Tablet, Pills Tablet, Nutraceutical Tablet, Food Tablet, Agro-Chemical Tablet, Cosmetics Tablet, Homeopathic Tablet, Confectionary Tablet, Animal Feed Tablet, Veterinary Medicine Tablet, Bolus Tablet, Slug Tablet, Ceramic Tablet, Naphthalene Ball Tablet, POLO Tablet, Calcium Tablet, Chlorine Tablets, Salt Tables, Sugar Tablets, Pesticides Tablets & Camphor Tablets.
High-Speed-Tablet-Press-II

Salient Features

  • In Compliance with cGMP with Paint free Tablet Manufacturing Zone.
  • Contact Parts S.S.316 & Non-Contact Parts S.S.304.
  • Double Sided (Double Hopper) Machine with Double Side Tablet Output.
  • Possible to make Tablet uptoDia. 23.5 mm in “D” Tooling Machine (25mm Dia. On Demand), 16 mm in “B” Tooling &11mm “BB” Tooling Machine
  • Excellent and operator friendly material feeding System.
  • Powder Feeding Hopper with butter fly valve.
  • Higher Turret Speed Max. upto50 RPM.
  • Maximum Operating Pressure 10 Ton
  • Maximum output upto366000tabletsper hour
  • Turret made by Special Graded SG IRON Casting with Lower Punch Seals
  • Phosphorous bronze bush provided inside the turret hole.
  • Upper punch penetration.
  • Electromagnetic Clutch with ACVFD system to protect rotating parts from the starting toque means, less wear & tare.
  • Upper & Lower Pressure Rolls fitted with Ball Bearings.
  • Electronic Digital Tablet cum RPM Counter.
  • Inter lock Switches to all Guards with bypass selection.
  • Sturdy and easy fit Feed Frame (Gravity Feeder) of Gun Metal
  • Double Sided Tunnel Type lifting cams.
  • Upper Guards of Transparent Acrylic Material& Lower Guard of polished Stainless Steel.
  • Cam Tracks &Pressure Rolls made out of Alloy Steel.
  • Continuous lubrication pump for turret helical gear & pinion.
  • Lower punch seals in turret.
  • 3 types of filling cams.
  • Aluminum Turret Guards to cover Teeth Ring of Turret.
  • Imported needle roller bearing provided at the bottom of turret.
  • Advance Compression Mechanism, Maintenance Free System, Eliminating Hydraulic Cylinder and Hydraulic Accumulator Assembly.
  • No brake down due to Hydraulic Leakage
  • One shot lubrication pump is provided for lower roll pins.
  • Anti-Vibration mounts.
  • Effective dust extraction nozzle.
  • Reverse direction motion protection is provided to avoid accident.
  • Detachable Electrical Panel front of the machine with all controls & tablet parameter settings from outside of the machine.

Optional Features

  • Dies & Punches (Tooling) (As per Customer’s required tablet size)
  • Three piece turret with stainless steel 304/316/316 L Die Plate.
  • Bi-Layer (Two Layer) Facility.
  • ELNP (Electro-less Nickel Plating) on Turret
  • Hydraulic Power pack system for pressure loading and overload release.
  • Separate Electric Control Panel.
  • Force Feeding Attachment with AC Drive.
  • Flameproof Motors Only.
  • Flameproof Complete Separate Panel
  • Core Rod provision in Turret for POLO Tablet (in “D” Tooling Mc. Only)
  • Lower Punch Lubrication Spray System for Sticky, Effervescent & Hygroscopic Powder.
  • Auto Rejection and Random Sampling Device (During Start and Stop of the Machine).
  • PLC with HMI &Colour Touch Screen.
  • Machines with 21 CFR Part 11 Compliance
  • Machines with Fully Automation with SCADA facility.
  • Powder Level Sensor
  • “Y” Connection Chute with Auto Powder Loading System (VTS & PTS)

Technical Specifications

Model TT-II-D-37 TT-II-B-45 TT-II-BB-55 TT-II-BB-61
No. of Station 37 45 55 61
Type of tooling D B BB BB
Output tablets/hour 53280 to 266400 64800 to 324000 79200 to 396000 87840 to 439200
Max. Operating Pressure(main) 10 Tons 6.5 Tons 6.5 Tons 6.5 Tons
Max. Tablet Diameter 23 mm(25 mm on Demand) 16 mm 11.1 mm 11.1 mm
Max. Depth of fill 20 mm 17 mm 17 mm 17 mm
Upper Punch Penetration 3.2 to 6 mm 3.2 to 6 mm 3.2 to 6 mm 3.2 to 6 mm
Main electric motor 5.5 kW/7.5 hp, 1440 RPM 415 V, 50 Hz, 3 Ph. 5.5 kW/7.5 hp, 1440 RPM 415 V, 50 Hz, 3 Ph. 5.5 kW/7.5 hp, 1440 RPM 415 V, 50 Hz, 3 Ph. 5.5 kW/7.5 hp, 1440 RPM 415 V, 50 Hz, 3 Ph.
Force feeder motor(2 Nos.) 0.19 kW/0.25 HP 0.19 kW/0.25 HP 0.19 kW/0.25 HP 0.19 kW/0.25 HP
Power(Total) 7 kW/9.5 HP 7 kW/9.5 HP 7 kW/9.5 HP 7 kW/9.5 HP
Overall dimensions(cm) 147 X 140 X 187 H (Approx.) 147 X 140 X 187 H (Approx.) 147 X 140 X 187 H (Approx.) 147 X 140 X 187 H (Approx.)
Net Weight 2500 kg(Approx.) 2500 kg(Approx.) 2500 kg(Approx.) 2500 kg(Approx.)
Case Dimension(cm) 168 X 183 X 224 H (Approx.) 168 X 183 X 224 H (Approx.) 168 X 183 X 224 H (Approx.) 168 X 183 X 224 H (Approx.)
Grass Weight 2835 kg (Approx.) 2835 kg (Approx.) 2835 kg (Approx.) 2835 kg (Approx.)

Note : –

* Also available Lab Scale Model / Production Scale Model.
* Also available for Front Control Parameters.
* Output Depends upon the characteristic of material and shape, size, thickness & ambient condition.
* All Images are representation purpose only actual product may vary.
* Electric Voltage and frequency can be provided as per customer requirement.
* Due to continuous improvements in the machines, specification of the machines is subject to change without any prior notice.
* These all Machines should not be used to handle materials restricted under Narcotics Act. It should not be used to handle explosive & / or radioactive materials.

Also Available Machine

  • Formulation Powder / Processing Machinery for tablet.
  • Dust Extractor / Powder Collector Machine
  • Vibro& Elevating Type De-Burring & De-Dusting Machine
  • Tablet Metal Detector Machine
  • Tablet Inspection Machine
  • Tablet Coating Machine
  • Tablet Dies & Punches (Round, DS/Capsule & Special Shape)
  • Tablet Blister Packing Machine (PVC & ALU ALU)
  • Tablet Strip Packing Machine.
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Disclaimer

* All Images are representation purpose only actual product may vary.

* Due to continuous improvements in the machines, specification of the machines is subject to change without any prior notice

* These all Machines should not be used to handle materials restricted under Narcotics Act. It should not be used to handle explosive & / or radioactive materials.

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